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S1 · Solution

Conveyor Performance Optimization

Improve conveyor reliability, minimize material spillage, reduce maintenance requirements and maximize operating efficiency.

Related products
1LOAD ZONE2TRACKING3CLEANING4RETURN RUNFIG. S1 · CONVEYOR · ELEVATIONREPRESENTATIVE ILLUSTRATION

The challenges we see

  • Carryback building up on return idlers and pulleys
  • Belt mistracking that damages belt edges and structure
  • Spillage and dust at loading and transfer points
  • Frequent manual clean-up around the conveyor line

How we approach it

  1. 1

    Review the conveyor from loading zone to head pulley and identify where material and belt life are being lost.

  2. 2

    Combine cleaning, tracking, sealing and impact protection into one coordinated package instead of isolated fixes.

  3. 3

    Select components to suit belt width, speed, material characteristics and site access for maintenance.

Outcomes we target

  • Cleaner return runs
  • Better belt alignment
  • Less spillage at transfer points
  • Lower clean-up labour

Product types

Technologies used in this solution

Conveyor Belt Cleaning Systems

Primary Belt Cleaners

Blade cleaners mounted at the head pulley to remove the bulk of carryback before the belt starts its return run.

Typical applications
Head pulleys · Sticky or wet materials · High-speed conveyors
Key benefits
  • Removes most carryback at the discharge point
  • Cuts build-up on return idlers and pulleys
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Conveyor Belt Cleaning Systems

Secondary Belt Cleaners

Multi-blade cleaners positioned after the primary cleaner to remove remaining fines from the belt surface.

Typical applications
Return run after head pulley · Fine and sticky materials · Conveyors with dust concerns
Key benefits
  • Removes residual fines the primary cleaner leaves
  • Individually cushioned blades follow the belt surface
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Conveyor Impact Protection Systems

Conveyor Impact Beds

Low-friction impact bars on an energy-absorbing support frame that cushion the belt where material lands.

Typical applications
Loading zones · Transfer points with large lumps · Crusher and feeder discharge
Key benefits
  • Absorbs impact energy that damages belts and idlers
  • Gives a flat, sealed belt line at the load zone
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Bulk Material Handling Accessories

Skirtboard Sealing Systems

Wear-resistant skirt seals that contain material and dust along the loading zone of a conveyor.

Typical applications
Conveyor loading zones · Transfer chutes · Dust-sensitive areas
Key benefits
  • Contains spillage and fugitive dust
  • Adjustable to follow seal wear
View Details