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S6 · Solution

Plant Productivity Solutions

Application-driven technologies that help industrial facilities improve productivity and reduce lifecycle costs.

Related products
FEEDCRUSHERSCREENTRANSFERPRODUCTOVERSIZE RECIRCULATIONREVIEW THE CIRCUIT · FIX THE CONSTRAINT · MOVE TO THE NEXTFIG. S6 · PROCESS CIRCUITREPRESENTATIVE ILLUSTRATION

The challenges we see

  • Bottlenecks that move from one section of the plant to another
  • High lifecycle cost from frequent component replacement
  • Housekeeping and dust affecting safety and compliance
  • Pressure to increase output without major capital projects

How we approach it

  1. 1

    Identify the handful of handling and wear issues that hold back plant output.

  2. 2

    Build a staged improvement plan that starts with the highest-value changes.

  3. 3

    Compare options on total cost of ownership rather than purchase price alone.

Outcomes we target

  • Higher available operating hours
  • Lower lifecycle cost
  • Cleaner, safer work areas
  • A clear improvement roadmap

Product types

Technologies used in this solution

Conveyor Belt Cleaning Systems

Primary Belt Cleaners

Blade cleaners mounted at the head pulley to remove the bulk of carryback before the belt starts its return run.

Typical applications
Head pulleys · Sticky or wet materials · High-speed conveyors
Key benefits
  • Removes most carryback at the discharge point
  • Cuts build-up on return idlers and pulleys
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Conveyor Impact Protection Systems

Conveyor Impact Beds

Low-friction impact bars on an energy-absorbing support frame that cushion the belt where material lands.

Typical applications
Loading zones · Transfer points with large lumps · Crusher and feeder discharge
Key benefits
  • Absorbs impact energy that damages belts and idlers
  • Gives a flat, sealed belt line at the load zone
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Bulk Material Handling Accessories

Skirtboard Sealing Systems

Wear-resistant skirt seals that contain material and dust along the loading zone of a conveyor.

Typical applications
Conveyor loading zones · Transfer chutes · Dust-sensitive areas
Key benefits
  • Contains spillage and fugitive dust
  • Adjustable to follow seal wear
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Industrial Wear Protection Materials

UHMW-PE & Polyurethane Liners

Low-friction polymer sheets and liners that promote flow of sticky or wet material while resisting wear.

Typical applications
Bin and silo walls · Truck bodies and hoppers · Chutes handling wet fines
Key benefits
  • Low friction surface reduces hang-up
  • Lightweight and easy to cut to size
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